Projects

Process Optimization and Safety Enhancement in Batch Reactor System

3–6 months

  • Modeled a batch reactor system using Aspen Plus for process simulation.
  • Improved reaction efficiency and conversion rates through optimization.
  • Conducted safety analysis including pressure relief system design.
  • Developed HAZOP studies to ensure compliance and risk mitigation.

Skills Used

  • Aspen Plus
  • Process Simulation
  • HAZOP & Safety Analysis
  • Risk Assessment
  • Chemical Engineering Design

Manufacturing of Low-Density Polyethylene

3–4 months

  • Designed and developed a single-screw extrusion process for LDPE film production.
  • Optimized temperature profiles and process parameters to improve efficiency.
  • Performed energy balance and thermal analysis for enhanced material recovery.
  • Increased production efficiency and reduced processing time significantly.

Skills Used

  • Process Design
  • Mass & Energy Balance
  • Thermodynamics
  • Process Optimization
  • Engineering Calculations